 Prototyping to Full-Rate Production
- Electrical
- Mechanical
- Complex Manufacturing
Delivering the highest quality goods and services in the most efficient manner.
- Full compliance with rigorous AS9100 quality requirements
- Adherence to Lean Manufacturing Principles
- Rapid Response
Fabrication -- Specializing in cable assemblies and wiring harnesses built for reliability under even the harshest conditions.
Solutions range in complexity from simple, straight assemblies to sophisticated, high-density harnesses.
Electrical manufacturing processes:
- Inkjet marking
- Laser marking
- High-reliability soldering and assembly
- Braiding (EMI shielding, protective covering)
- Cable jacketing
- Potting
- Continuity Testing
- HIPOT Testing
Assembly -- Producing higher level electrical and electro-mechanical assemblies on a turnkey basis, providing complete electrical solutions. Engineers work hand-in-hand with customers for product design resulting in fully integrated electrical and electro-mechanical assemblies and systems built to perform even under the harshest conditions.
Electrical assembly capabilities:
- Displays
- Consoles
- Drawer Assemblies
- Rack and Stack
- Full Cabinet Assemblies
Electrical Fabrication and Assembly Equipment
- Tri-Star M-100J Inkjet Wire Marker
- DIT-MCO 2115 HiPot Tester
- DIT-MCO 2135 Continuity Tester
- Capris 60 Laser Wire Marker
- Tyco T212M, T312M, and Sumi Mark Label Printers
- Schleuniger Unistrip 2600 and Jackstrip 8300 programmable wire strippers
- Cirrus Continuity & HiPot Testers
- Megger DLRO-10 Digital low Resistance Ohmmeter
- Agilent 33220A Waveform Generator
Fabrication & Assembly -- Precision machining for prototype and production hardware. Advanced technology and employee expertise complete complex projects from concept design to final product in accelerated schedules.
Multi-axis CNC machining, sheet metal work, assembly, finishing.
Capabilities:
- Custom or Build to Print Fabrication
- Precision Laser Cutting
- CNC Machining
- CAM Software Technology and Interactive CAD Techniques
- Precision Metal Bending
- Dual Paint Booths and Supporting Drying Booths
Metal Fabrication and Assembly Equipment
- Mazak 510C CNC Machine (Travel: X axis 41.34", Y axis 20.08", Z axis 20.08") (Spindle: RPM 12000)
- Mazak 510C II CNC Machine (Travel: X axis 41.34", Y axis 20.08", Z axis 20.08") (Spindle: RPM 12000)
- Haas VF-1 CNC Machine (Travel: X axis 20", Y axis 16", Z axis 20") (Spindle: RPM 7500)
- Haas VF-6 CNC Machine (Travel: X axis 64", Y axis 32", Z axis 30") (Spindle: RPM 10,000)
- Helius Laser Cutting Machine (2000W with GE Fanuc Laser Control and GE Fanuc axial flow high powered CO2 Laser) (Cadman software package)
- SP 670 Bending System (With DNC 600 Series Control) (Programs 20 punches and over 30 dies)
- Bannum Air Brake
- Vibra Hone Mass Finishing Center (Part sizes: 1" x 1" to 8" x 8" x 8")
- Brown & Sharpe "One" CMM (36" x 42" x 32" measurement area)
- Brown & Sharpe Global Performance CMM (36" x 79" x 32" measurement area)
- Manual Mill (model #232637)
- Big Metal Shear (model #NH7225)
- Small Hydraulic Shear (model #NH7225)
- Hydraulic Press 60K
- BB Press 12-Ton (model #B4120GFS)
- BB Press 24-Ton (model #B6240SFO)
- Brake (model #U6-72212)
- Dayton Drill Press (model #4CY85)
- Jet Drill Press (model #350018)
- Horizontal Band Saw (model #9518879)
- Vertical Band Saw (model #4V-24)
- Well Saw (model #1318)
- Metal Knochers x 2 (model #9529823)
- Metal Roller (model #SR24)
- Tin Knocker Punch (model #12)
- Pneumatic Riveters x 6 (various models)
- Bonanza Air Mounting System
- Bead Blast Machine (model #DP 36-1)
- Bead Blaster (model #BNP-65-300)
- Disc/Belt Sanders x 2 (model #4200A)
- Spindle Sander (model #125-P)
- Two-Wheel Grinder (model #23-840)
- Parts Washer (model #1077)
- Paint Booth x 3 (model #SD-1000)
- Paint Mixer (model #H1120PCB)
- Gardner Denver Air Compressor (model #EBH99G)
Complex System Assembly -- Manufacturing complex systems by leveraging electrical and mechanical fabrication capabilities; supply chain management and production from inception to completion.
Completed systems on time with the highest level of quality.
The WestWind Standard for Manufacturing Excellence:
- Quality workmanship
- Modern equipment
- Highly trained employees
- Precision inspection techniques
 Electro-Mechanical Spec Sheet
Leading the way in complex manufacturing through proven performance & integration capability.
Fabrication and integration of build-to-print aviation simulator systems.
- Fabrication to meet customer-directed requirements
- Development and support of various types of new equipment
- In-facility production or customer field location
- Hands-on platform instruction
- Automated programmed support/instruction
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